Top: a wooden brick, with Grip Metal surface. Bottom: a close-up of a strip of Grip Metal.
Farrow decided that he would attempt to use these wooden bricks as the basis for a new type of quick-assembly hospital for COVID-19 care.
Within a few weeks of the onset of the pandemic, Farrow Partners had arrived at a design that achieved the hoped-for standard of quality — and, crucially, was easy to build with a minimum of involvement from skilled trades. Farrow calls the design the "Solace Rapid Assembly High Performance Covid-19 Inpatient Bed Solution."
"Right now, if you build a building, approximately 80 per cent of the cost of the building is labour," Farrow says. "With these wooden bricks, the skilled labour cost is brought down significantly. I could stack the walls myself. You can build something rapidly that's as strong as it would be if you were using concrete blocks, and it has the feel of a permanent building."
Unlike many other designs for temporary hospital spaces, Farrow's design does not repurpose an existing structure, like a convention centre or a shipping container. The entire frame of the temporary hospital ward is made from Grip Metal–equipped wooden bricks. Once stacked, the velcro-like surfaces of the bricks interlock, holding the bricks tightly together. Tie rods secure the structure, allowing it to resist physical stress.
Farrow's goal with the design was to create an interior that "causes health" by immersing patients and healthcare workers in a (relatively) pleasant environment, with plenty of natural light.
"Sitting in a black box is really bad for your health," Farrow says. "There are studies that show if you take a patient that has had heart surgery, and you put them in an inpatient room that has a view of the sky, they heal faster, they use less medicine, they have better outcomes, and they have shorter stays in the hospital."
Drawing on considerable past experience designing hospitals and other healthcare facilities, Farrow Partners' architects came up with a U-shaped floor plan. On the edges of the U are 12 patient rooms, each one 12 by 14 feet. The generous square footage ensures that medical workers can move freely around a patient's bed, which greatly eases the process of performing medical procedures.